Top 10 Best Hole Saws For Metal Cutting 2024

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Best Choice
DEWALT Hole Saw Kit, 14-Piece, Includes 2 Quick Change Mandrels

DEWALT Hole Saw Kit, 14-Piece, Includes 2 Quick Change Mandrels

  • Door lock hole saw kit utilizes c-clamp design with tool-free clamping and no surface damage.
  • Door lock kit utilizes alignment window and taller bushings to deliver accurate height placement.
  • Door lock kit includes two adjustable bushings which accept both standard backsets and both common door thicknesses.
  • This heavy-duty, 14-piece master holesaw kit includes 11 bi-metal hole saws, a small and large quick-change mandrel. 
  • The dewalt hole saw kit comes in a durable case and helps keep all items organized.
Bi-Metal Hole Saw Kit, HYCHIKA 17 Pcs High Speed Steel

Bi-Metal Hole Saw Kit, HYCHIKA 17 Pcs High Speed Steel

  • The hychika saw blades are made of bimetallic material, the cutting part is made of high hardness. 
  • The tooth of the saws has been optimized and improved many times, higher cutting efficiency, cleaner and smoother cutting.
  • The hychika hole saws are durable and reliable to use on workpieces, suitable for hole cutting on soft metal.
  • If you only need to cut cork boards, thin pvc boards, drywall and plywood, and do not need to cut hardwood, metal.
  • Hole saw kit are widely used to drill holes in wood, pvc, plating, plywood, pipes, plastics, plaster board, soft plaster.
Best Value
Hole Saw Kit, SUNGATOR 5-Piece Hole Saw Set

Hole Saw Kit, SUNGATOR 5-Piece Hole Saw Set

  • This set covers circle hole saws of most common sizes in the market. Cutting depth for these hole saws is 25 mm.
  • Sharp teeth reduces resistance during cutting, allows fast, smooth and clean cuts.
  • This circle hole saw set is very suitable for cutting holes in varies sizes from small to large on tabletops, doors, and furniture.
  • High quality heat-treated carbon steel provides this arbored hole saw with high strength and hardness.
  • Sungator hole saw kit is suitable for soft wood, plastic plate, thin pvc panel and thin plywood. 
Milwaukee 49-22-4185 All Purpose Professional Ice Hardened Hole Saw Kit 28 Piece

Milwaukee 49-22-4185 All Purpose Professional Ice Hardened Hole Saw Kit 28 Piece

  • Ice hardened for up to 50% longer life than the competition.
  • Matrix ii bi-metal teeth for greater durability.
  • Positive rake angle for fast cutting.
  • Radiused tooth back reduces stress on teeth.
  • Deeper gullets for fast chip removal and funtional slot geometry provides easy plug removal.
Lenox Tools Bi-Metal Speed Slot Hole Saw Kit

Lenox Tools Bi-Metal Speed Slot Hole Saw Kit

  • 2x more durable with 50% longer life than previous lenox hole saws.
  • Increased wall thickness improves durability and minimizes tooth loss.
  • Larger, sharper teeth for faster cutting and speed slot staircase design for easy plug ejection.
  • The lenox hole saw kit uses an enhanced tooth geometry and thin kerf design for efficient cutting.
  • Speed slot hole saw uses a staircase design that makes plug removal easy.
Greenlee 660 6-Piece Quick Change Carbide-Tipped Hole Cutter Set

Greenlee 660 6-Piece Quick Change Carbide-Tipped Hole Cutter Set

  • Cuts accurate and precise 7/8-in. to 2-in. holes quickly and easily in stainless steel, mild steel, copper, and aluminum.
  • Greenlee 645-011 Quick Change Arbor with a minimum chuck size of 3/8 in.
  • Can be used with all included cutter sizes and allows for easy changes to cutter heads with the push of a button.
  • Features a flange stop to prevent over-drilling and a replaceable cobalt-steel pilot drill with a split-point tip to prevent walking.
  • Precision carbide teeth provide long-lasting tool life and maximum performance while reducing unpleasant chatter and squealing.
Diablo 14Piece High Performance Hole Saw For Plastic

Diablo 14Piece High Performance Hole Saw For Plastic

  • Diablo 14Piece high performance hole saw.
  • Diablo's hole saws feature a high-performance tooth design that facilitates smooth and clean cuts through plastics.
  • Crafted from premium materials, Diablo hole saws are known for their durability and longevity. 
  • Diablo's hole saws are designed for user convenience, featuring quick-change arbors that facilitate easy installation.
  • With their precision-engineered design and sharp teeth, Diablo hole saws deliver clean and burr-free cuts in plastic.
Milwaukee 49-22-4025 13-Piece General Purpose Hole Dozer Hole Saw Kit

Milwaukee 49-22-4025 13-Piece General Purpose Hole Dozer Hole Saw Kit

  • 13-Pc general purpose hole Dozer hole saw kit.
  • The product is easy to use and easy to handle.
  • Ice Hardened cryogenically treated for up to 50% longer life.
  • Optimized tooth form for up to 2X faster cutting wide, angled and offset slots for easy plug access.
  • Bi-metal construction with 8% cobalt for increased wear resistance - quick release arbor.
Spyder Tungsten Carbide Tipped Rapid Core Eject Maintenance Hole Saw Kit, 18-Piece

Spyder Tungsten Carbide Tipped Rapid Core Eject Maintenance Hole Saw Kit, 18-Piece

  • Change diameter with one click.
  • Drop out the core at the push of a button.
  • Enlarge holes that were drilled too small.
  • Cut at an angle. All-in-one kit for all your hole cutting needs.
  • Our patented rapid switch and rapid core eject systems provide unmatched versatility and efficiency to make cutting holes a snap.
BOSCH HSM23-PieceM 23-Piece Sheet Metal Hole Saw Set

BOSCH HSM23-PieceM 23-Piece Sheet Metal Hole Saw Set

  • Pilot bit easily snaps into mandrel.
  • Threadless design prevents seizing in the mandrel and provides quick change.
  • Positive lock design to minimize wobble.
  • Deal for large-area material removal of lime, plaster, hard finish plaster, sandstone, and abrasive concrete.
  • Ejector springs for automatic disk ejection (1-3/4" and larger).
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Cutting precise holes in metal requires tools that are not only sharp and durable but also capable of maintaining accuracy and efficiency throughout the job. Hole saws designed specifically for metal cutting play a crucial role in achieving clean cuts without compromising the integrity of the material. Let’s delve into what makes these tools essential for professionals and DIY enthusiasts alike:

Understanding Hole Saws for Metal Cutting

Hole saws for metal are specialized cutting tools that consist of a circular saw blade with sharp teeth, typically made from high-speed steel (HSS), cobalt steel, or carbide-tipped materials. Unlike traditional drill bits, hole saws can cut larger diameter holes, ranging from small sizes up to several inches in diameter, depending on the specific tool and application.

Key Features and Benefits

  1. Material Compatibility: Metal-cutting hole saws are designed to cut through various metals, including steel, stainless steel, aluminum, brass, and cast iron. Different types of hole saws are available based on the specific metal being cut and the thickness of the material.
  2. Durability and Tooth Design: The teeth of metal-cutting hole saws are engineered to withstand the hardness and abrasiveness of metal. HSS and cobalt steel teeth are hardened to resist wear and maintain sharpness over extended use. Carbide-tipped hole saws offer even greater durability and can cut through tougher metals.
  3. Precision and Clean Cuts: High-quality hole saws deliver precise, burr-free cuts in metal, minimizing the need for additional finishing work. This precision is crucial for applications where hole accuracy directly impacts the functionality and aesthetic of the final product.
  4. Versatility: Metal-cutting hole saws come in various sizes and configurations, allowing users to cut holes of different diameters depending on their specific project needs. Some sets include arbors and pilot drills that facilitate quick and easy installation on standard drills.
  5. Application-Specific Designs: Certain metal-cutting hole saws are tailored for specific applications, such as electrical conduit installation, plumbing, automotive repairs, and metal fabrication. These specialized designs ensure optimal performance and efficiency in various industrial and DIY settings.

Choosing the Right Metal-Cutting Hole Saw

When selecting a hole saw for metal cutting, consider the following factors:

  • Material Type: Choose a hole saw that is specifically designed for the type of metal you intend to cut. Different metals have varying hardness levels, requiring appropriate tooth design and material composition for efficient cutting.
  • Size Requirements: Determine the diameter of the holes you need to cut. Select a hole saw set that includes sizes suitable for your project, ensuring flexibility and versatility.
  • Tooth Design: Consider the tooth configuration (e.g., variable pitch, bi-metal, carbide-tipped) based on the specific demands of your cutting application. Variable pitch teeth, for instance, can reduce vibration and enhance cutting efficiency.
  • Drill Compatibility: Ensure that the hole saws are compatible with your existing drill or choose a set that includes arbors suitable for standard drill chucks.

Tips for Using Metal-Cutting Hole Saws

  • Optimal Speed and Pressure: Use a moderate drilling speed and apply steady, even pressure to maintain control and prevent overheating of the saw teeth.
  • Cooling and Lubrication: For prolonged cutting sessions or when cutting thick metals, apply cutting fluid or lubricant to the saw teeth to reduce friction and heat buildup.
  • Safety Precautions: Always wear appropriate safety gear, including goggles and gloves, when operating metal-cutting tools to protect against metal shavings and potential splinters.
  • Maintenance: Clean the hole saws after each use to remove metal debris and preserve the sharpness of the teeth. Store them in a dry, secure place to prevent rusting.


Choosing the right hole saw for metal cutting is essential for achieving precise, clean holes in various metal materials. With their durable construction, sharp tooth design, and application-specific configurations, metal-cutting hole saws provide the versatility and reliability needed for professional metalworkers, plumbers, electricians, and DIY enthusiasts alike. Whether you’re tackling automotive repairs, installing pipes, or fabricating metal structures, investing in quality hole saws tailored for metal cutting ensures that your projects are completed efficiently and with superior results.

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